Material Grades

The ASTM specifications you will meet on a piping line list — pipe, flange forgings, buttweld fittings and bolting — with minimum strengths, temperature ranges and what each one is actually for.

Specifications listed
30
Categories
6
Strength units
ksi (1 ksi = 6.895 MPa)
Bolting standard
ASTM A193 / A194 / A320

Strengths are the specified minimums, not typical mill values. Temperature ranges are the usual service limits in ordinary practice, not code limits — the governing design code, normally ASME B31.3 or B31.1, sets the allowable stress at temperature and has the final word.

Matching pipe, fittings and flanges

Components in a line should be metallurgically compatible so the weld and the post-weld heat treatment behave predictably. The usual sets are A106 Gr B pipe with A234 WPB fittings and A105 flanges; A333 Gr 6 pipe with A420 WPL6 fittings and A350 LF2 flanges; A312 TP316L pipe with A403 WP316L fittings and A182 F316L flanges.

Carbon steel pipe

Carbon steel pipe — common ASTM specifications.
SpecificationFormTensile, minYield, minUsual temperature rangeNotes
ASTM A53 Gr BPipe60 ksi35 ksi-20 to 750 °FSeamless or ERW. Ordinary utility service — air, water, steam, gas. Not impact-tested.
ASTM A106 Gr APipe48 ksi30 ksi-20 to 800 °FSeamless. Softer than Gr B; used where cold bending is needed.
ASTM A106 Gr BPipe60 ksi35 ksi-20 to 800 °FThe workhorse seamless carbon steel pipe for high-temperature process service.
ASTM A106 Gr CPipe70 ksi40 ksi-20 to 800 °FHigher carbon than Gr B; more strength, harder to weld.
API 5L Gr BPipe60 ksi35 ksi-20 to 400 °FLine pipe for oil and gas transmission. Cross-certified with A53 Gr B in many mills.
API 5L X42-X70Pipe60-82 ksi42-70 ksi-20 to 250 °FHigh-strength transmission line pipe; the number is the yield in ksi.
ASTM A333 Gr 6Pipe60 ksi35 ksi-50 to 650 °FImpact-tested carbon steel for low-temperature service. The standard cryo-adjacent carbon pipe.

Alloy steel pipe

Alloy steel pipe — common ASTM specifications.
SpecificationFormTensile, minYield, minUsual temperature rangeNotes
ASTM A335 P11Pipe60 ksi30 ksiup to 1100 °F1¼Cr-½Mo. Steam and hydrocarbon service in the creep range.
ASTM A335 P22Pipe60 ksi30 ksiup to 1100 °F2¼Cr-1Mo. Refinery heater and high-temperature hydrogen service.
ASTM A335 P5Pipe60 ksi30 ksiup to 1200 °F5Cr-½Mo. Sulphidation resistance in crude and vacuum units.
ASTM A335 P91Pipe85 ksi60 ksiup to 1200 °F9Cr-1Mo-V. Modern high-energy steam. Requires strict PWHT control.

Stainless steel pipe

Stainless steel pipe — common ASTM specifications.
SpecificationFormTensile, minYield, minUsual temperature rangeNotes
ASTM A312 TP304Pipe75 ksi30 ksi-425 to 1500 °FGeneral-purpose austenitic stainless. Sensitises if welded and held at 800-1500 °F.
ASTM A312 TP304LPipe70 ksi25 ksi-425 to 800 °FLow-carbon 304 for welded assemblies; resists weld decay.
ASTM A312 TP316Pipe75 ksi30 ksi-425 to 1500 °FAdds 2-3% molybdenum for chloride pitting resistance.
ASTM A312 TP316LPipe70 ksi25 ksi-425 to 850 °FLow-carbon 316. The default stainless for welded chemical process piping.
ASTM A790 S31803Pipe90 ksi65 ksi-60 to 600 °F2205 duplex. Roughly twice the yield of 316L with far better chloride SCC resistance.

Flange forgings

Flange forgings — common ASTM specifications.
SpecificationFormTensile, minYield, minUsual temperature rangeNotes
ASTM A105Flange70 ksi36 ksi-20 to 800 °FThe default carbon steel flange forging. B16.5 material Group 1.1.
ASTM A350 LF2Flange70 ksi36 ksi-50 to 650 °FImpact-tested A105 equivalent for low-temperature service. Group 1.2.
ASTM A182 F304/F316Flange75 ksi30 ksi-425 to 1500 °FAustenitic stainless flange forgings. B16.5 Group 2.1.
ASTM A182 F304L/F316LFlange70 ksi25 ksi-425 to 850 °FLow-carbon stainless flange forgings. B16.5 Group 2.2.
ASTM A182 F11/F22/F91Flange70-85 ksi40-60 ksiup to 1200 °FChrome-moly flange forgings matched to A335 P11/P22/P91 pipe.

Buttweld fittings

Buttweld fittings — common ASTM specifications.
SpecificationFormTensile, minYield, minUsual temperature rangeNotes
ASTM A234 WPBFitting60 ksi35 ksi-20 to 800 °FCarbon steel buttweld fittings matched to A106 Gr B pipe.
ASTM A420 WPL6Fitting60 ksi35 ksi-50 to 650 °FImpact-tested fittings matched to A333 Gr 6 pipe.
ASTM A403 WP304/WP316Fitting75 ksi30 ksi-425 to 1500 °FAustenitic stainless buttweld fittings matched to A312 pipe.
ASTM A234 WP11/WP22/WP91Fitting60-85 ksi30-60 ksiup to 1200 °FChrome-moly buttweld fittings matched to A335 pipe.

Bolting

Bolting — common ASTM specifications.
SpecificationFormTensile, minYield, minUsual temperature rangeNotes
ASTM A193 B7Stud bolt125 ksi105 ksi-50 to 1000 °FThe standard flange stud. Paired with A194 2H heavy hex nuts.
ASTM A193 B7MStud bolt100 ksi80 ksi-50 to 1000 °FHardness-controlled B7 for sour service per NACE MR0175.
ASTM A193 B8 Cl 2Stud bolt125 ksi100 ksi-325 to 1000 °FStrain-hardened 304 stainless studs for corrosive or cryogenic duty.
ASTM A320 L7Stud bolt125 ksi105 ksi-150 to 800 °FImpact-tested B7 equivalent for low-temperature service.
ASTM A194 Gr 2HNut-50 to 1000 °FQuenched and tempered heavy hex nut — the standard mate to A193 B7.

Common questions

What is the difference between A53 and A106 pipe?

A106 is seamless only and is intended for high-temperature service; A53 may be seamless or ERW and is a general utility pipe. A106 Gr B and A53 Gr B share the same minimum strengths, but A106 has tighter chemistry and is the one specified for process service.

Which flange material goes with A106 Gr B pipe?

ASTM A105 forged carbon steel, which is B16.5 material Group 1.1. For low-temperature service, A333 Gr 6 pipe pairs with A350 LF2 flanges instead.

What does the L in 316L mean?

Low carbon — 0.03% maximum against 0.08% for standard 316. The lower carbon stops chromium carbides forming at grain boundaries during welding, which would otherwise leave the heat-affected zone vulnerable to intergranular corrosion. The cost is a slightly lower allowable stress.

What bolting goes with a standard carbon steel flange?

ASTM A193 Gr B7 stud bolts with ASTM A194 Gr 2H heavy hex nuts. For low-temperature service, A320 Gr L7 studs; for sour service, the hardness-controlled B7M.