Class 1500 Slip-On Flange Dimensions

ASME B16.5 dimensions and bolting for the Class 1500 slip-on flange, NPS 1/2 through NPS 2 1/2, with what the class is rated for and where this flange type is used in it.

Standard
ASME B16.5
Flange type
Slip-On Flange
Pressure class
Class 1500
Size range
NPS 1/2 – NPS 2 1/2
Raised face height
0.25 in (6.3 mm)
Rating at 100 °F (A105)
3705 psig (255.5 bar)

Where a Class 1500 slip-on flange is used

Class 1500 is used on high-pressure injection, wellhead and power plant feed water and steam lines. Flanges in this class are heavy enough that joint make-up is normally done with controlled tightening rather than by feel.

A slip-on is an unusual choice at this class. ASME B16.5 publishes it through NPS 24 in Class 900, through NPS 2 1/2 only in Class 1500, and not at all in Class 2500. Most high-pressure specifications call for a weld neck instead.

The number 1500 is a designation and not a pressure. A Class 1500 flange in A105 carbon steel is rated 3705 psig (255.5 bar) at 100 °F, 3170 psig at 400 °F, 2840 psig at 600 °F and 2055 psig at 800 °F. In Type 304 stainless, Group 2.1, it starts at 3600 psig and still holds 2030 psig at 800 °F, so the material and the metal temperature have to be fixed before the class can be.

Slip-on flange, sectionSection through a slip-on flange. The pipe passes through the bore of the flange and stops short of the face. One fillet weld joins the hub to the outside of the pipe and a second joins the pipe end to the bore.Flange ODBolt circleRaised face ODThicknessLength through hubPipe ODFillet weld, outsideFillet weld, inside
NPS 2 1/2 Class 1500 flange, front viewFront view of a flange with 8 bolt holes set evenly on the bolt circle, 45 degrees apart, with the holes straddling the vertical and horizontal centrelines.45°NPS 2 1/2 Class 1500, to scale
Left: slip-on flange in section, showing what each column of the table measures. Welds are orange; the section is not to scale. Right: an NPS 2 1/2 Class 1500 flange from the front, to scale. It is 9.62 in (244.3 mm) across, with 8 holes of 1.125 in for 1 in bolts on a 7.50 in (190.5 mm) bolt circle. The holes straddle the centrelines.

Dimensions in every size

Dimensions are given in inches, with the millimetre equivalent beneath in grey.

ASME B16.5 Class 1500 slip-on flange dimensions.
SizeFlange ODThicknessBolt circleBoltsBolt dia.Raised face OD
NPS 1/24.75120.65 mm0.8822.35 mm3.2582.55 mm43/4 in1.3835.05 mm
NPS 3/45.12130.05 mm1.0025.40 mm3.5088.90 mm43/4 in1.6942.93 mm
NPS 15.88149.35 mm1.1228.45 mm4.00101.60 mm47/8 in2.0050.80 mm
NPS 1 1/46.25158.75 mm1.1228.45 mm4.38111.25 mm47/8 in2.5063.50 mm
NPS 1 1/27.00177.80 mm1.2531.75 mm4.88123.95 mm41 in2.8873.15 mm
NPS 28.50215.90 mm1.5038.10 mm6.50165.10 mm87/8 in3.6291.95 mm
NPS 2 1/29.62244.35 mm1.6241.15 mm7.50190.50 mm81 in4.12104.65 mm

Flange thickness excludes the raised face. Bolt diameter is nominal; stud bolts are normally ASTM A193 B7 with A194 2H nuts.

Across the 7 sizes published in Class 1500, the flange grows from 4.75 in (120.6 mm) across and 0.88 in (22.4 mm) thick at NPS 1/2 to 9.62 in (244.3 mm) across and 1.62 in (41.1 mm) thick at NPS 2 1/2. The bolt count goes 4 from NPS 1/2 and 8 from NPS 2, always in multiples of four so that the holes can straddle the centrelines. The largest bolt in the class is 1 in, first needed at NPS 1 1/2.

ASME B16.5 publishes the slip-on flange in Class 1500 up to NPS 2 1/2 only. The Class 1500 table runs on to NPS 24 for other flange types, but there is no slip-on flange in those sizes, so they are not listed here.

Bolt holes, spacing and torque

Bolt holes in ASME B16.5 flanges are drilled 1/8 in larger than the nominal bolt and are set to straddle the vertical and horizontal centrelines, never to sit on them. Spacing is the distance between neighbouring holes measured round the bolt circle, which shows how much room there is for a wrench or a tensioner. The torque column is a starting figure for a lubricated stud, not a joint-specific value.

Bolting geometry for Class 1500 flanges, derived from the ASME B16.5 bolt size and bolt circle.
SizeBoltingBolt hole dia.Hole spacingTorque for 50 ksi bolt stress
NPS 1/24 × 3/4 in0.87522.22 mm2.5564.83 mm167 lb-ft
NPS 3/44 × 3/4 in0.87522.22 mm2.7569.82 mm167 lb-ft
NPS 14 × 7/8 in1.00025.40 mm3.1479.80 mm269 lb-ft
NPS 1 1/44 × 7/8 in1.00025.40 mm3.4487.38 mm269 lb-ft
NPS 1 1/24 × 1 in1.12528.57 mm3.8397.35 mm404 lb-ft
NPS 28 × 7/8 in1.00025.40 mm2.5564.83 mm269 lb-ft
NPS 2 1/28 × 1 in1.12528.57 mm2.9574.81 mm404 lb-ft

Torque is T = K·F·d with nut factor K = 0.16 and a bolt stress of 50,000 psi on the tensile stress area. The bolt torque guide gives the method and other nut factors.

Guides and comparisons for this page

Common questions

How many bolts does a Class 1500 slip-on flange use?

NPS 1/2 takes 4 × 3/4 in; NPS 3/4 takes 4 × 3/4 in; NPS 1 takes 4 × 7/8 in; NPS 1 1/4 takes 4 × 7/8 in; NPS 1 1/2 takes 4 × 1 in. Bolt count rises with size — see the table above for the full range.

What pressure is a Class 1500 flange rated for?

Class is a designation, not a pressure. A Class 1500 flange in A105 carbon steel is rated 3705 psig (255.5 bar) at 100 °F, and that rating falls as metal temperature rises. In stainless the same class starts lower at ambient but holds up far better in the heat — see the P-T rating tables.

Will a Class 1500 flange bolt to a Class 150 flange?

No. Bolt circle diameter, bolt count and bolt size all change with class, so flanges of different classes in the same NPS will not mate. The only exceptions inside B16.5 are the deliberate ones the standard calls out, such as Class 400 sharing Class 600 dimensions in NPS 1/2 through 3 1/2.

Same flange, other classes

Same class, other flange types

Every class in one size