Class 400 Slip-On Flange Dimensions

ASME B16.5 dimensions and bolting for the Class 400 slip-on flange, NPS 1/2 through NPS 24, with what the class is rated for and where this flange type is used in it.

Standard
ASME B16.5
Flange type
Slip-On Flange
Pressure class
Class 400
Size range
NPS 1/2 – NPS 24
Raised face height
0.25 in (6.3 mm)
Rating at 100 °F (A105)
985 psig (67.9 bar)

Where a Class 400 slip-on flange is used

Class 400 is published but seldom specified. Most piping specifications step from Class 300 straight to Class 600, so Class 400 flanges are rarely held in stock and usually have to be made to order.

Many piping specifications stop using slip-on flanges at about this class, because the two fillet welds are harder to inspect and fatigue sooner than a butt weld. Check the project specification before choosing one here.

The number 400 is a designation and not a pressure. A Class 400 flange in A105 carbon steel is rated 985 psig (67.9 bar) at 100 °F, 845 psig at 400 °F, 755 psig at 600 °F and 550 psig at 800 °F. In Type 304 stainless, Group 2.1, it starts at 960 psig and still holds 540 psig at 800 °F, so the material and the metal temperature have to be fixed before the class can be.

Slip-on flange, sectionSection through a slip-on flange. The pipe passes through the bore of the flange and stops short of the face. One fillet weld joins the hub to the outside of the pipe and a second joins the pipe end to the bore.Flange ODBolt circleRaised face ODThicknessLength through hubPipe ODFillet weld, outsideFillet weld, inside
NPS 6 Class 400 flange, front viewFront view of a flange with 12 bolt holes set evenly on the bolt circle, 30 degrees apart, with the holes straddling the vertical and horizontal centrelines.30°NPS 6 Class 400, to scale
Left: slip-on flange in section, showing what each column of the table measures. Welds are orange; the section is not to scale. Right: an NPS 6 Class 400 flange from the front, to scale. It is 12.50 in (317.5 mm) across, with 12 holes of 1.000 in for 7/8 in bolts on a 10.62 in (269.7 mm) bolt circle. The holes straddle the centrelines.

Dimensions in every size

Dimensions are given in inches, with the millimetre equivalent beneath in grey.

ASME B16.5 Class 400 slip-on flange dimensions.
SizeFlange ODThicknessBolt circleBoltsBolt dia.Raised face OD
NPS 1/23.7595.25 mm0.5614.22 mm2.6266.55 mm41/2 in1.3835.05 mm
NPS 3/44.62117.35 mm0.6215.75 mm3.2582.55 mm45/8 in1.6942.93 mm
NPS 14.88123.95 mm0.6917.53 mm3.5088.90 mm45/8 in2.0050.80 mm
NPS 1 1/45.25133.35 mm0.8120.57 mm3.8898.55 mm45/8 in2.5063.50 mm
NPS 1 1/26.12155.45 mm0.8822.35 mm4.50114.30 mm43/4 in2.8873.15 mm
NPS 26.50165.10 mm1.0025.40 mm5.00127.00 mm85/8 in3.6291.95 mm
NPS 2 1/27.50190.50 mm1.1228.45 mm5.88149.35 mm83/4 in4.12104.65 mm
NPS 38.25209.55 mm1.2531.75 mm6.62168.15 mm83/4 in5.00127.00 mm
NPS 3 1/29.00228.60 mm1.3835.05 mm7.25184.15 mm87/8 in5.50139.70 mm
NPS 410.00254.00 mm1.3835.05 mm7.88200.15 mm87/8 in6.19157.23 mm
NPS 511.00279.40 mm1.5038.10 mm9.25234.95 mm87/8 in7.31185.67 mm
NPS 612.50317.50 mm1.6241.15 mm10.62269.75 mm127/8 in8.50215.90 mm
NPS 815.00381.00 mm1.8847.75 mm13.00330.20 mm121 in10.62269.75 mm
NPS 1017.50444.50 mm2.1253.85 mm15.25387.35 mm161 1/8 in12.75323.85 mm
NPS 1220.50520.70 mm2.2557.15 mm17.75450.85 mm161 1/4 in15.00381.00 mm
NPS 1423.00584.20 mm2.3860.45 mm20.25514.35 mm201 1/4 in16.25412.75 mm
NPS 1625.50647.70 mm2.5063.50 mm22.50571.50 mm201 3/8 in18.50469.90 mm
NPS 1828.00711.20 mm2.6266.55 mm24.75628.65 mm241 3/8 in21.00533.40 mm
NPS 2030.50774.70 mm2.7569.85 mm27.00685.80 mm241 1/2 in23.00584.20 mm
NPS 2436.00914.40 mm3.0076.20 mm32.00812.80 mm241 3/4 in27.25692.15 mm

Flange thickness excludes the raised face. Bolt diameter is nominal; stud bolts are normally ASTM A193 B7 with A194 2H nuts.

Across the 20 sizes published in Class 400, the flange grows from 3.75 in (95.2 mm) across and 0.56 in (14.2 mm) thick at NPS 1/2 to 36.00 in (914.4 mm) across and 3.00 in (76.2 mm) thick at NPS 24. The bolt count goes 4 from NPS 1/2, 8 from NPS 2, 12 from NPS 6, 16 from NPS 10, 20 from NPS 14 and 24 from NPS 18, always in multiples of four so that the holes can straddle the centrelines. The largest bolt in the class is 1 3/4 in, first needed at NPS 24. Against Class 150, an NPS 6 flange in Class 400 is 1.50 in larger in diameter and 1.7 times as thick.

In NPS 1/2 through NPS 3 1/2 the Class 400 flange is dimensionally identical to the Class 600 flange; ASME B16.5 does not publish a separate Class 400 table for those sizes.

Bolt holes, spacing and torque

Bolt holes in ASME B16.5 flanges are drilled 1/8 in larger than the nominal bolt and are set to straddle the vertical and horizontal centrelines, never to sit on them. Spacing is the distance between neighbouring holes measured round the bolt circle, which shows how much room there is for a wrench or a tensioner. The torque column is a starting figure for a lubricated stud, not a joint-specific value.

Bolting geometry for Class 400 flanges, derived from the ASME B16.5 bolt size and bolt circle.
SizeBoltingBolt hole dia.Hole spacingTorque for 50 ksi bolt stress
NPS 1/24 × 1/2 in0.62515.88 mm2.0652.27 mm47 lb-ft
NPS 3/44 × 5/8 in0.75019.05 mm2.5564.83 mm94 lb-ft
NPS 14 × 5/8 in0.75019.05 mm2.7569.82 mm94 lb-ft
NPS 1 1/44 × 5/8 in0.75019.05 mm3.0577.40 mm94 lb-ft
NPS 1 1/24 × 3/4 in0.87522.22 mm3.5389.77 mm167 lb-ft
NPS 28 × 5/8 in0.75019.05 mm1.9649.87 mm94 lb-ft
NPS 2 1/28 × 3/4 in0.87522.22 mm2.3158.65 mm167 lb-ft
NPS 38 × 3/4 in0.87522.22 mm2.6066.03 mm167 lb-ft
NPS 3 1/28 × 7/8 in1.00025.40 mm2.8572.32 mm269 lb-ft
NPS 48 × 7/8 in1.00025.40 mm3.0978.60 mm269 lb-ft
NPS 58 × 7/8 in1.00025.40 mm3.6392.26 mm269 lb-ft
NPS 612 × 7/8 in1.00025.40 mm2.7870.62 mm269 lb-ft
NPS 812 × 1 in1.12528.57 mm3.4086.45 mm404 lb-ft
NPS 1016 × 1 1/8 in1.25031.75 mm2.9976.06 mm593 lb-ft
NPS 1216 × 1 1/4 in1.37534.92 mm3.4988.52 mm833 lb-ft
NPS 1420 × 1 1/4 in1.37534.92 mm3.1880.79 mm833 lb-ft
NPS 1620 × 1 3/8 in1.50038.10 mm3.5389.77 mm1,131 lb-ft
NPS 1824 × 1 3/8 in1.50038.10 mm3.2482.29 mm1,131 lb-ft
NPS 2024 × 1 1/2 in1.62541.27 mm3.5389.77 mm1,492 lb-ft
NPS 2424 × 1 3/4 in1.87547.62 mm4.19106.40 mm2,429 lb-ft

Torque is T = K·F·d with nut factor K = 0.16 and a bolt stress of 50,000 psi on the tensile stress area. The bolt torque guide gives the method and other nut factors.

Guides and comparisons for this page

Common questions

How many bolts does a Class 400 slip-on flange use?

NPS 1/2 takes 4 × 1/2 in; NPS 3/4 takes 4 × 5/8 in; NPS 1 takes 4 × 5/8 in; NPS 1 1/4 takes 4 × 5/8 in; NPS 1 1/2 takes 4 × 3/4 in. Bolt count rises with size — see the table above for the full range.

What pressure is a Class 400 flange rated for?

Class is a designation, not a pressure. A Class 400 flange in A105 carbon steel is rated 985 psig (67.9 bar) at 100 °F, and that rating falls as metal temperature rises. In stainless the same class starts lower at ambient but holds up far better in the heat — see the P-T rating tables.

Will a Class 400 flange bolt to a Class 150 flange?

No. Bolt circle diameter, bolt count and bolt size all change with class, so flanges of different classes in the same NPS will not mate. The only exceptions inside B16.5 are the deliberate ones the standard calls out, such as Class 400 sharing Class 600 dimensions in NPS 1/2 through 3 1/2.

Same flange, other classes

Same class, other flange types

Every class in one size