NPS 3 1/2 Double Extra Strong (XXS) Pipe

4.000 in (101.6 mm) outside diameter on a 0.636 in (16.2 mm) wall, giving a 2.728 in (69.3 mm) bore and 22.85 lb/ft (34.00 kg/m) empty. ASME B36.10M.

Nominal size
NPS 3 1/2 (DN 90)
Schedule
Double Extra Strong (XXS)
Outside diameter
4.000 in (101.6 mm)
Wall thickness
0.636 in (16.2 mm)
Inside diameter
2.728 in (69.3 mm)
Weight, empty
22.85 lb/ft (34.00 kg/m)
Weight, water filled
25.38 lb/ft (37.78 kg/m)
Flow area
5.845 in² (3771 mm²)

No other designation in NPS 3 1/2 shares this wall thickness, so Double Extra Strong (XXS) is unambiguous in this size.

Every schedule in NPS 3 1/2

Dimensions are given in inches, with the millimetre equivalent beneath in grey.

ASME B36.10M schedules published in NPS 3 1/2, outside diameter 4.000 in (101.6 mm).
ScheduleWall thicknessInside diameterWeight, emptyWater (US gal/ft)
Sch 50.0832.11 mm3.83497.38 mm3.475.17 kg/m0.600
Sch 100.1203.05 mm3.76095.50 mm4.977.40 kg/m0.577
Sch 400.2265.74 mm3.54890.12 mm9.1113.56 kg/m0.514
STD0.2265.74 mm3.54890.12 mm9.1113.56 kg/m0.514
Sch 800.3188.08 mm3.36485.45 mm12.5118.61 kg/m0.462
XS0.3188.08 mm3.36485.45 mm12.5118.61 kg/m0.462
XXS this page0.63616.15 mm2.72869.29 mm22.8534.00 kg/m0.304

Weight is plain-end carbon steel, w = 10.6802 × t × (OD − t) lb/ft.

Flanges for NPS 3 1/2 pipe

Flange dimensions are set by NPS and pressure class, not by schedule, so every flange below fits this pipe. The exception is the weld neck: its bore is machined to the pipe it is welded to, which for Double Extra Strong (XXS) means 2.728 in (69.3 mm). Order the flange to the schedule or the bores will not line up at the weld.

ASME B16.5 flange dimensions in NPS 3 1/2, all published classes.
ClassFlange ODThicknessBolt circleBolting
Class 1508.50215.90 mm0.9423.88 mm7.00177.80 mm8 × 5/8 in
Class 3009.00228.60 mm1.1930.23 mm7.25184.15 mm8 × 3/4 in
Class 4009.00228.60 mm1.3835.05 mm7.25184.15 mm8 × 7/8 in
Class 6009.00228.60 mm1.3835.05 mm7.25184.15 mm8 × 7/8 in

All NPS 3 1/2 flange data →

Fittings for NPS 3 1/2 pipe

ASME B16.9 dimensions come from NPS alone, so these figures hold for Double Extra Strong (XXS) exactly as they do for every other schedule in the size. Only the wall thickness has to be ordered to match.

ASME B16.9 buttweld fitting dimensions in NPS 3 1/2.
FittingDimensionNPS 3 1/2
90° Long Radius ElbowCentre-to-end A5.25133.35 mm
90° Short Radius ElbowCentre-to-end A3.5088.90 mm
45° Long Radius ElbowCentre-to-end B2.2557.15 mm
Straight TeeCentre-to-end C and M3.7595.25 mm
Reducing TeeRun centre-to-end C3.7595.25 mm
Concentric ReducerEnd-to-end H4.00101.60 mm
Eccentric ReducerEnd-to-end H4.00101.60 mm
CapLength E2.5063.50 mm

Common questions

What is the inside diameter of NPS 3 1/2 double extra strong (xxs) pipe?

2.728 in (69.3 mm). The outside diameter is fixed at 4.000 in (101.6 mm) by ASME B36.10M, and the 0.636 in (16.2 mm) wall takes 1.272 in off it — 0.636 in from each side — leaving that bore.

How much does NPS 3 1/2 double extra strong (xxs) pipe weigh?

22.85 lb/ft (34.00 kg/m) empty, as plain-end carbon steel. Full of water it comes to 25.38 lb/ft (37.78 kg/m), because the bore holds 0.304 US gallons per foot. One short ton of this pipe is about 88 ft.

Does NPS 3 1/2 double extra strong (xxs) pipe use special flanges or fittings?

No. Flanges and buttweld fittings are dimensioned from NPS, so NPS 3 1/2 hardware fits this pipe in any schedule. The one thing that does follow the schedule is the bore of a weld neck flange or a fitting end prep, which has to be 2.728 in (69.3 mm) to match.

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